Procedures

How We Tuft Rugs

Step into our workshop and witness the craftsmanship that goes into each custom tufted rug we create.

The following photos illustrate the key stages of our rug-making process, from initial design to the final product.

Spools of thick white spun wool fiber ropes before tufting custom rugs.
Yarn Preparation

Select yarns based on the design requirements.

Wind them onto cones or spools, ready for the tufting process.

A gray backing for tufted rug with design transferred on it.
Design Transfer

Properly fix the primary backing on the tufting frame. 

And hand-draw the design onto the back.

An custom rug manufacturing facility with tufting machines on production.
Tufting Process

Tuft the rugs by hand or using a machine, depending on the complexity of the design.

A worker shears the surface of a custom tufted rug to make it smooth on the floor.
Shearing and Carving

The rug undergoes shearing to even out the pile height and create a smooth surface.

Two workers use an iron to flatten the edge on the back of custom rug.
Applying Backs

Apply a secondary backing to the back of the primary backing to secure the tufted yarns and provide stability to the rug.

A lady using scissors to trim the edges of a semi-finished custom rug.
Finishing Touches

Add any finishing touches, such as binding the edges, trimming loose yarns, or applying anti-slip treatments.

Let's Tuft Your Rugs!

Get in touch to learn more about our custom tufted rug solutions.

We reply to most incoming messages in just a few hours.

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